Infrared imaging ganewar asali conveyor da crusher matsaloli

Hoto na infrared yana da amfani don gano abubuwan da ke haifar da matsalolin zafi da ke haifar da matsalolin inji a cikin ma'adinai da kayan shuka

Kamfanoni na yau suna fuskantar babban matsin lamba don ci gaba da samarwa a lokaci guda ƙananan farashi.Hotunan infrared thermal Hotuna suna da mahimmanci don auna matsalolin lantarki, amma wasu daga cikin mahimman aikace-aikace sune tsarin inji.Tsire-tsire yawanci suna ƙunshe da dubunnan ƙananan ramuka masu saurin gudu, kuma kusan ba zai yiwu a yi amfani da saka idanu na girgiza don tantance farashi mai inganci ba.Misali, mai amfani da tsarin jigilar kaya - yana da tasiri kai tsaye akan samarwa lokacin da suka gaza - yana da sauƙin dubawa tare da hoton thermal.A matsayin babban mataki na fasahar sa ido akan yanayin gani, kyamarorin infrared suna bayyana a sarari kuma suna gabatar da bayanai yadda ya kamata.Kafin kayan aiki ya gaza, zaku iya ganowa da gyara tushen abubuwan rashin ƙarfi masu zafi, wanda ke haifar da fa'idodi iri-iri:

Ingantattun tsare-tsare masu tsinkaya da kulawa gabaɗaya da tanadin farashin aiki.
Rage hatsarori na wuta a cikin mahalli masu ƙonewa.
Ƙarin mayar da hankali da ƙarin kulawa mai tsada.
Yana iya rage ƙarfin da ake buƙata don tuƙi na'urar.

Cikakken bincike na IR dole ne ya haɗa da tasirin duk tsarin aiki.Wannan labarin zai yi amfani da tsarin IR don tushen tushen gazawar bincike don nuna buƙatar kulawa don kawar da matsalolin kulawa masu tsada a cikin masu jigilar kaya da masu fashewa.

Kwatancen firikwensin zafin jiki
A wannan yanayin, an zaɓi FLIR P60 tare da ruwan tabarau 12 ° don kyakkyawan yanayin zafi da ingancin hoto na gani, ƙudurin girman tabo, da daidaiton ma'aunin zafin jiki, ta amfani da kyamarar infrared don bincikar ma'aunin ma'adinai na yau da kullun.Babban manufar duban IR shine don tantance daidaiton Pt100 (ma'aunin zafi da sanyio na platinum na yau da kullun) ta hanyar kwatanta ma'aunin zafin jiki da na'urar mai zuwa nunin LCD na kamara da bayar da rahoton duk wani matsala.Wannan yana nuna cewa sanya na'urar firikwensin yana da mahimmanci don bayar da rahoton daidaitaccen zafin jiki, kuma fasahar hoton thermal yana taimakawa wajen tantance mafi kyawun yanki.

Domin a fayyace abubuwan da ba su dace ba da thermogram ya bayyana, ana zana samfuran mai daga kasan duk tafkunan da ke nuna bambancin zafin jiki daga hoton infrared.Mafi ƙasƙanci wurin tsotsa na tafki yana da nisan mm 100 daga ƙasan tafki.
Don tabbatar da cewa an cire samfurin daga kasan tanki, wani kamfani da ya ƙware a aikin tace mai yana amfani da bawul ɗin dubawa da aka sanya a ƙarshen bututun lantarki na PVC na mm 20 don cire samfurin mai na ƙasa.Lokacin da bututun PVC ya kasance a ƙasan tafki, mai ɗaukar bawul ɗin yana buɗe bawul ɗin kuma mai yana gudana cikin bututun.Cire bututun daga tafki kuma zubar da man a cikin vial.Sannan samfuran man a cikin dakin gwaje-gwajen ma'adinai na Xishan don bincike.Rahoton binciken mai ya nuna cewa gurbatar man yana da matukar muni - a zahiri yana gurbata matatun da ke cikin kayan dakin gwaje-gwaje.Binciken da aka nuna a cikin Table 1 ya nuna cewa kasan tanki ya ƙunshi babban adadin ƙarfe (Fe), jan karfe (Cu), gubar (Pb), silica (Si) da ruwa (H2O).Hoton infrared a zahiri yana nuna ragowar kuma yana tarawa a ƙasan tanki.

Sannan matsalar ita ce yadda ake hana bututun shakar ruwa da sludge.Hanya ɗaya ita ce ta ɗaga wurin tsotsa sama da matakin sludge, amma wannan ba zai kawar da sludge ba.Tsarin tacewa na tafki ba zai iya kawar da shi yadda ya kamata ba kuma duk mai yana zubar da shi daga tanki saboda babu magudanar ruwa, don haka duk wani sabon mai zai gurɓata idan an sake cika shi.Aikin bincike yana ba da mafita guda huɗu masu yuwuwa:

Manual tsaftacewa na tafki - tsaftacewa da hannu za a iya yi kawai a cikin babban aikin gyaran gyare-gyare na musamman na musamman.Don yin wannan, man fetur dole ne magudana, tanki ya buɗe, ya fita da tsaftacewa.Wannan hanyar tana da tasiri, amma tana ɗaukar lokaci sosai.
Yi amfani da tsarin tacewa - don motsa mai a cikin tafki don tilasta ragowar a kasan tanki don motsawa.Man zai gudana ta hanyar tsarin tacewa kuma a tsaftace shi bisa ga ƙayyadaddun tacewa.Zai ɗauki lokaci kuma tace yana da tsada.Wasu gurɓatattun abubuwa na iya wucewa ta cikin tacewa, haifar da lalacewa mara amfani.
Sake tsara ma'ajiyar - sake fasalin tafki ta yadda za a iya fitar da sludge da ruwa a kowane lokaci.Zane na iya har yanzu kare famfo da tacewa, kuma baya buƙatar zubar da duk mai, don haka rage farashin.
Shigar da sabon tsarin tacewa akan duk tafki - ɗaya daga cikinsu yana da sabon tsarin tacewa wanda aka kiyaye shi mai tsabta fiye da sauran mai, kamar yadda rahotannin mai da hotuna masu infrared suka tabbatar.Za mu iya shigar da tsarin tacewa iri ɗaya akan duk sauran tafkunan.
Ma'aikatan kulawa sun zaɓi C da D: Sake tsara tafki kuma shigar da sabon tsarin tace mai akan duk tafkunan.Yana nuna sakamakon bayan watanni takwas.
Ta hanyar duba tafki na lokaci-lokaci, hoton infrared zai nuna tarin ragowar a kasan tanki, kuma ma'aikatan kulawa zasu iya cire sludge.

Haɓaka zaɓin sassan jigilar da suka dace

Labarai 17

 

 


Lokacin aikawa: Satumba-01-2021