Izihambisi zemayini ezisebenza kahle ngokuvamile azibangeli ukunaka okuningi, kodwa lokhu kungase kushintshe emizuzwaneni embalwa.Isikhathi sokuphumula somthumeli esingahleliwe, nganoma isiphi isizathu, ngokuvamile sisingathwa ngokushesha, ngokunyuka kwezinga lomchazi.Uma umthumeli wempahla eyingxenye yochungechunge lokukhiqiza imayini, isikhathi sokuphumula esandisiwe sizoguqulwa ngokushesha sibe yimali engenayo encishisiwe, okungase kubhebhethekiswe izindleko ezengeziwe zokulungisa noma ukulungisa okungahleliwe.Uma uthi nhlá, umthumeli ubukeka elula ngomshini, buthule futhi ngempumelelo isithunzi isigaba design ngokuvamile kufanele sicabangele anhlobonhlobo ukukhethwa izingxenye kanye nokusebenza eziguquguqukayo ezihlanganisa izici impahla umthwalo, izidingo umthamo kanye nezimo zangaphandle zemvelo for ubukhulu ibhande kanye nohlobo, Ama-Pulleys kanye nokucaciswa kokungenzi lutho kanye nezidingo zamandla.Uma umzila wesistimu umude noma ukhuphuka umqansi, wehle umqansi, noma usontekile, esinye isendlalelo sezinkinga zedizayini siyengezwa kusitaki.Ngakho-ke, akumangazi ukuthi amasistimu okudlulisela kanye nabaphakeli bezingxenye bagcizelela amandla, ukwethembeka, ukuphepha kanye nobulula ezimemezelweni zemikhiqizo emisha.Ukwehluleka kwengxenye ebalulekile kungamisa ngokoqobo ibhande kanye nethrekhi yemayini, futhi izindlela eziyinkimbinkimbi ngokuvamile azifaneleki izinhlelo zokulungisa ezisheshayo nezilula.Lezi yizinto eziqhuba abakhiqizi nabaphakeli ukuthi bathuthukise kancane kancane ububanzi nokujula kobubanzi bomkhiqizo wabo.Kulesi sihloko, sizobonisa izitayela zakamuva, ezibonisa ukuthuthukiswa kobuchwepheshe be-conveyor nenqubekelaphambili.

Isigaba sokuqala sokwethulwa komkhiqizo sigxile kuma-gearbox amabili kuya kwamane namagiya e-helical, ane-torque engu-3600 kuya ku-125,000 Nm.Esigabeni esilandelayo, uhla luzonwetshwa lube yinani lezilinganiso ezingama-20 ngesilinganiso setorque esifinyelela ku-500,000 Nm.Amayunithi anesilinganiso esingaphezu kwalesi esilinganiselwe se-torque azotholakala ebangeni elikhona le-modular.

Shayela: Torque

Izakhi ezintsha zokuklama zandisa umthamo we-torque womugqa, okuhlanganisa:
25 ° ingcindezi angle gear amazinyo;
Ukuqina kobuso, igiya eliphansi;
I-bevel elungiselelwe kanye ne-helical toothed ukuqinisekisa ukuthintana okwanele ngaphansi komthwalo;
Amazinyo akhethekile aqinile;
Igiya limiswe ku-AGMA Class 12;futhi
I-Ductile Iron Esindayo Castings for Shock Loading.
Ukufakwa okuthuthukisiwe, ukugcinwa kanye nezici ezishintshayo zifaka izinyawo ezilungisekayo ezikwaziyo ukuvala indawo yomugqa womkhiqizo wamanje futhi zingashintshwa ukuze kuthathelwe indawo idrayivu esiqhudelana nayo kanye nobude be-eksisi ephakathi nendawo.Amayunithi abekwe phansi angakwazi ukuseviswa endaweni efanele futhi izindlu ezihlukanisiwe zingahlakazwa kalula / zihlanganiswe ukuze kugcinwe ama-bearings namagiya.Idrayivu isebenzisa isivalo esingavuzi, esinomsele kanye negumbi elihlanzekile lamafutha ukuze kuqedwe ukuvuza.Isistimu yokupholisa ye-DuraPlate yokuzithandela ayidingi amanzi noma ugesi ukuze isebenze futhi ipholise kahle ukuze isebenzise ukuminyana kwetorque engenakuqhathaniswa yomshini.I-Falk V-Class drive line inikeza ama-torque afinyelela ku-3 million in-lb (341,000 Nm) anezilinganiso zamandla amahhashi angu-15 kuya ku-10,000 hp (11 kuya ku-7,500 kW) kanye nokucushwa kweshaft okuhambisanayo nakwesokudla.

Ibhande: phatha okuningi, isikhathi eside, esihlanzekile, esishibhile
I-Veyance Technologies isanda kwethula i-Flexsteel ST10,000 Conveyor Belt, ethi ine-lift ekwazi ukuthwala izinto eziningi, kude kakhulu kunanoma iyiphi eyedlule.UTerry Graber, umphathi wezobuchwepheshe kwezobuchwephesha bokudluliswa kwemishini eVeyance, uthe ngokusho kukaVeyance, ibhendi ikwazile ukuletha amathani ayi-10,000 ngehora ngendiza eyodwa noma amamayela angama-25 wezinto ngendiza eyodwa.” I-ST10,000 iyathunga,” kusho uGraber.“Ngebhande elikhulu kangaka, konke lokhu kuwukuqinisekisa ukuthi insizakalo yokuhlanganisa izintambo zezintambo. Yithina kuphela abakhiqizi bebhande abanekhono lokuhlola amalunga kulezi zimo ezishubile kakhulu. I-Flexsteel ST10,000 With stitching design, kusho uVeyance. ikhombe ngaphezu kwama-50% okusebenza kahle kokuthunga okuguquguqukayo.UGraber wethule i-twin pulley dynamic test rig ye-Veyance ukuze inkampani ikwazi ukwethula ubuchwepheshe bokuthunga amabhande e-Flexsteel anamandla ukuze ahlangabezane namazinga e-DIN 22110 Ingxenye 3. UGraber uthe, “Amandla ethu okuthunga e-Marysville Conveyor Technology Center e-Ohio abonisa ukuthi i-ST10, I-000 iyiqembu lamandla aqinile kunawo wonke emhlabeni.”Ngaphezu kwalokho, ivumela isivinini esiphezulu sokuphakamisa kanye nendiza ende eqhubekayo, alikho iphuzu Lokudlulisa.Kalula nje: linamandla kunanoma yiliphi elinye ibhande.Uma isikhathi sendiza se-ST10,000 side, sivumela imisebenzi yezimayini ukuthi ihambe amabanga amade ngaphandle kwesidingo sephoyinti lokudlulisa.Ukuthuthukisa eminye imisebenzi ngokuqeda uthuli, umsindo, nokuvala ama-chute kungesinye isici esiholela ekwehleni kwezindleko zemali yezimayini.“Nge-ST10,000, ungakwazi ukuhlela kabusha ukwehla okungamamayela angu-8, 5,000-foot ku-Los Pelambres Conveyor System enyakatho yeSantiago, eChile, izindiza ezimbili esikhundleni samashifu amathathu,” kusho uGraber.Ngaso leso sikhathi, umphakeli wamabhande waseJalimane i-Conditec umemezele ukuthi ukuhlelwa komkhiqizo wayo kunenqubekelaphambili emibili.Iyathuthuka futhi ihlola inhlanganiso yenjoloba enciphisa ukumelana nokugoqeka kwebhande ngokufika ku-20% futhi ithuthukise "ukukwazi ukudlulela" kwe-ContiClean AH anti-stick conveyor, kanye nemiphumela yokwakheka kwenhlanganisela yenjoloba.Ngokusho kwenkampani, ibhande le-ContiClean AH liklanyelwe ukuhlinzeka indawo engakwazi ukuphatha ngokuphumelelayo izinto ze-ultra-viscous ezifana ne-desulfurized gypsum, ubumba olungafakiwe, i-titanium dioxide noma umlotha omanzi.Ibhande elisha manje lingalimala kakhulu, ngaleyo ndlela likhulise umthamo walo wokudlulisela.Inhlanganisela entsha yenjoloba iphinde ivumele ibhande ukuthi lisebenze emazingeni okushisa afinyelela ku -25 ° C.

ukugcinwa kwebhande okuthuthukisiwe
Ngebhande layo elisha elinamandla aphezulu, iVeyance Technologies imemezele ukuthi isibonisi sebhande layo le-Cord Guard XD manje lisebenzisa ubuchwepheshe obusha ukuhlonza ngokuthembekile ukudabuka kwebhande lensimbi lokuhambisa insimbi.Iphinde ilandelele isimo semigoqo yensimbi ebhandeni ukuze inqume umonakalo ongase ungabonakali ebusweni.“I-Cord Guard XD isebenzisa izinto ezisalinde ilungelo lobunikazi ukuze kutholwe ukudabuka kwebhande okubangelwa izinto ezinamathiselwe esakhiweni sokuthutha,” kusho uBret Hall, umphathi jikelele we-Veyance Technologies wamabhande okuthutha kanye nama-conveyor.Ubuchwepheshe be-RFID obunelungelo lobunikazi busetshenziselwa ukuhlonza ngokukhethekile okufakiwe kwezinyembezi ngakunye uma kwenzeka konakaliswa, okuvumela isivikelo sentambo i-XD ukuthi sihlotshaniswe nesidluliseli esiphathekayo ukuze kudabuke iphethini yokufaka ukuze kwehliswe ama-alamu ayingozi."Iyunithi yokulawula ye-Cord Guard XD ingaxhunywa kukhompyutha noma inethiwekhi yokusebenza kwefekthri nge-Ethernet.Okukhiphayo kuhlanganisa isibonisi esibonisa ubude nobude obugcwele bomthumeli," kusho u-Hall.Gqamisa indawo kanye nelogo yeshidi ngalinye lokudabula.Uma okufakiwe konakele, isithombe siyashintsha ukuze sibonise indawo kanye nezinga lokuqhekeka.Okukhiphayo okufanayo futhi kubonisa indawo kanye nobukhulu banoma imuphi umonakalo entanjeni entanjeni yocingo.

Ingxenye ebalulekile yokuqapha ye-Cord Guard XD iwuhlelo olusemthethweni oluqhubekayo oluklanyelwe ukuhlonza noma yiziphi izehlakalo zokuqhekeka ezenzeka kuwo wonke umkhawulokudonsa.Lawa malungu afanayo afakwe unomphela ezindaweni zokulayisha nokuthulula zesistimu yokuthutha, lapho ukulimala kwezinyembezi kungase kuqale khona.Endaweni yokulayisha, i-profiled array isetshenziswa ukuthola ukudabuka kwebhande lokudlulisa.Uhlu oluyisicaba lusetshenziswa ohlangothini lokubuya lwe-pulley yangemuva ye-pulley ukuqapha izingcezu eziqala endaweni yokukhipha.Iyunithi yokulawula ye-Cord Guard XD ingaxhunywa nge-Ethernet kunethiwekhi yokusebenza yekhompyutha noma isitshalo.Inkundla esekwe kuwebhu ibonisa indawo kanye nenombolo yokuhlonza ye-rip ngayinye efakiwe.Ngokuchofoza kunoma yisiphi isithombe esifakiwe, eminye imininingwane yesimo saso izoboniswa ngaphansi kwesikrini.Lapho okufakiwe konakele, isithombe siyashintsha ukuze sibonise ububanzi bebhande nendawo yokudabula.Iyunithi yokulawula ye-XD yokuvikela izintambo ibe isithumela ngokushesha isignali engahlelwa ukuthi imise ukusebenza kwebhande.